Friday, June 3, 2016

Mike's Black Schwinn Sting Ray Restoration - So Cool!

Mikes Schwinn Sting Ray Restoration
Bicycle After Restoration
Mike brought up to Schwinn Sting Rays to be restored.  This is the black one.  Both Sting Rays are rough but I think the original paint is still there waiting to be saved.  I don't know a lot about Sting Rays and BMX bikes in general, way back when I was a kid I grew just to tall to fast for BMX.  I am very excited to learn more however!  My father had a Green Sting Ray very similar when he was a kid and still has one.

The black String Ray fought some in the breaking down process.  It took about a week of penetrating oil and strategically placed heat from a blow torch to get everything broken down.  The chrome pieces are rough with a lot of surface rust.  I will remove the rust and then we will decide to stay with the original part or replace the part.  If staying with the original part I will polish the part and then apply a few layers of clear for protection.

I can't wait to see the black Sting Ray completed.  I know for now the Sting Ray will be receiving new cables, cable housings, new bearings, new brake pads, new tires and tubes and a few pieces of new hardware like nuts and bolts here and there.  I can't wait to see how the black Sting Ray turns out, so sinister with the black paint and all that chrome!

Mikes Schwinn Sting Ray Restoration - Bicycle Before

Mikes Schwinn Sting Ray Restoration - Bicycle Before

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Brake Levers

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Handlebars

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Head Tube

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Front Wheel Hub

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Stem

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Head Tube

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Fork Crown

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Wheel Hub

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Front Fender

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Front Fender

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Shift Lever

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Down Tube

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Seat Post

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Seat Tube Decals

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Chicago Decal

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Bottom Bracket

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Drive Train

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Crank

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Chain Guard

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Seat Stays

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Rear Brake Caliper

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Rear Fender

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Rear Derailleur

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Rear Wheel Hub

Mikes Schwinn Sting Ray Restoration - Bicycle Before
Rear Wheel Rim
 Like I mentioned above it took a little bit of doing to brake the black Sting Ray all the way down.  Now that I have the frame bare of components the frame paint is fairly rough but there really isn't a lot of chips or scratches.  A few rough spots but not bad overall.  The main thing is the paint is very dirty and very dull with a rough surface.  I think there is some really nice original paint in there and original paint is so much nicer then new paint if it can be saved.

Mikes Schwinn Sting Ray Restoration - Frame Before

Mikes Schwinn Sting Ray Restoration - Frame Before
Head Tube

Mikes Schwinn Sting Ray Restoration - Frame Before
Head Tube

Mikes Schwinn Sting Ray Restoration - Frame Before
Head Tube

Mikes Schwinn Sting Ray Restoration - Frame Before
Top Tube

Mikes Schwinn Sting Ray Restoration - Frame Before
Down Tube Decal

Mikes Schwinn Sting Ray Restoration - Frame Before
Seat Area

Mikes Schwinn Sting Ray Restoration - Frame Before
Seat Tube Decals

Mikes Schwinn Sting Ray Restoration - Frame Before
Bottom Bracket

Mikes Schwinn Sting Ray Restoration - Frame Before
Bottom Bracket

Mikes Schwinn Sting Ray Restoration - Frame Before
Bottom Bracket

Mikes Schwinn Sting Ray Restoration - Frame Before
Seat Stays

Mikes Schwinn Sting Ray Restoration - Frame Before
Chain Stays

Mikes Schwinn Sting Ray Restoration - Frame Before
Drop Outs

Mikes Schwinn Sting Ray Restoration - Frame Before

Mikes Schwinn Sting Ray Restoration - Frame Before
Fork

Mikes Schwinn Sting Ray Restoration - Frame Before
Fork Crown

Mikes Schwinn Sting Ray Restoration - Frame Before
Fork Crown

Mikes Schwinn Sting Ray Restoration - Frame Before
Fork Crown

Mikes Schwinn Sting Ray Restoration - Frame Before
Fork Blade

Mikes Schwinn Sting Ray Restoration - Frame Before
Fork Blades

I started with a good cleaning of the frame and then a course polishing grit.  I am thrilled with the results!  The black paint came back a really long ways and looks better then new in some places.  The decals are came back amazing!  I am thrilled that the original paint turned out so nice!  I think I am actually going to work through the medium grit and fine grit polishing grits one more time just to see how much farther it will come!  The chrome fork crown turned out fantastic! I love this stuff!!

Mikes Schwinn Sting Ray Restoration - Frame Polished

Mikes Schwinn Sting Ray Restoration - Frame Polished
Head Tube

Mikes Schwinn Sting Ray Restoration - Frame Polished
Head Tube

Mikes Schwinn Sting Ray Restoration - Frame Polished
Head Tube

Mikes Schwinn Sting Ray Restoration - Frame Polished
Head Tube

Mikes Schwinn Sting Ray Restoration - Frame Polished
Down Tube Decal

Mikes Schwinn Sting Ray Restoration - Frame Polished
Seat Lug

Mikes Schwinn Sting Ray Restoration - Frame Polished
Seat Tube Decals

Mikes Schwinn Sting Ray Restoration - Frame Polished
Seat Tube Decal

Mikes Schwinn Sting Ray Restoration - Frame Polished
Chicago Decal

Mikes Schwinn Sting Ray Restoration - Frame Polished
Store Decal

Mikes Schwinn Sting Ray Restoration - Frame Polished
Bottom Bracket

Mikes Schwinn Sting Ray Restoration - Frame Polished
Bottom Bracket

Mikes Schwinn Sting Ray Restoration - Frame Polished
Bottom Bracket

Mikes Schwinn Sting Ray Restoration - Frame Polished
Seat Stays

Mikes Schwinn Sting Ray Restoration - Frame Polished
Chain Stays

Mikes Schwinn Sting Ray Restoration - Frame Polished
Drop Outs
Definitely one more run through the medium and fine grits and a nice coat of sealer wax to top it off.  I will post a few photos of the frame after another round!

The rest is going to an interesting route through the build.  The rust removal is going to determine the order of the restoration and the time to complete the restoration.  For now I am going to post the before photos and fill in the after photos as they come.

The first part to be completed as always is the headset.  The headset was rough.  I put it through the crock pot and then work on the polishing wheels.  The headset turned out very nice.  Packed with new bearings it spins great!

Mikes Schwinn Sting Ray Restoration - Headset
Before

Mikes Schwinn Sting Ray Restoration - Headset
Polished

Mikes Schwinn Sting Ray Restoration
Pressing Headset Cups

Mikes Schwinn Sting Ray Restoration - Headset Bearings
Packed

Mikes Schwinn Sting Ray Restoration
Headset Complete

Mikes Schwinn Sting Ray Restoration
Headset Complete

Mikes Schwinn Sting Ray Restoration - Headset Complete
The crank was next.  I ended up having to completely break the crank down.  The drive side bearing cone was pushed away from where it should be by dried old grease.  The crank was stubborn in removing rust but once the rust was gone it polished nicely and looks great installed.

Mikes Schwinn Sting Ray Restoration - Crank & Bottom Bracket
Before

Mikes Schwinn Sting Ray Restoration - Crank Before

Mikes Schwinn Sting Ray Restoration - Bottom Bracket Before

Mikes Schwinn Sting Ray Restoration - Crank & Bottom Bracket
Polished

Mikes Schwinn Sting Ray Restoration - Chain Ring Polished

Mikes Schwinn Sting Ray Restoration - Crank Arm Polished

Mikes Schwinn Sting Ray Restoration - Bottom Bracket
Polished

Mikes Schwinn Sting Ray Restoration - Bottom Bracket Cups
Pressed

Mikes Schwinn Sting Ray Restoration - Bottom Bracket Cups
Pressed

Mikes Schwinn Sting Ray Restoration - Crank Complete

Mikes Schwinn Sting Ray Restoration - Crank Complete

The handlebars are being very very stubborn in rust removal. I am hoping that maybe this Monday they will be out of the solution.  If not maybe hey might need to be replaced.  For now the stem turned out very nice.  The stem looked very rough to start but now turned out great.  I love how it looks with the black and chrome!

Mikes Schwinn Sting Ray Restoration
Handlebars & Stem Before

Mikes Schwinn Sting Ray Restoration - Handlebars
Before

Mikes Schwinn Sting Ray Restoration
Handlebars Before

Mikes Schwinn Sting Ray Restoration
Handlebars Before

Mikes Schwinn Sting Ray Restoration - Brake Levers
Before

Mikes Schwinn Sting Ray Restoration - Stem
Before

Mikes Schwinn Sting Ray Restoration - Stem & Handlebars
Before

Mikes Schwinn Sting Ray Restoration - Handlebars Before

Mikes Schwinn Sting Ray Restoration - Stem Before

Mikes Schwinn Sting Ray Restoration - Stem Exploded

Mikes Schwinn Sting Ray Restoration - Stem Before

Mikes Schwinn Sting Ray Restoration - Stem Polished

Mikes Schwinn Sting Ray Restoration - Stem Complete

Mikes Schwinn Sting Ray Restoration - Stem Complete

Mikes Schwinn Sting Ray Restoration
Stem Installed

Mikes Schwinn Sting Ray Restoration
Stem Installed

Mikes Schwinn Sting Ray Restoration - Stem Installed

I am mad because I missing before photos of the seat post and seat binder.  The seat post was in very good shape to start and a little polishing and it looks great!  The seat binder took more work but it also turned out great.  I love this stuff!

Mikes Schwinn Sting Ray Restoration - Seat Post & Binder
Polished

Mikes Schwinn Sting Ray Restoration
Seat Post & Binder - Installed

Mikes Schwinn Sting Ray Restoration - Seat Post Installed
Brake levers soon.
Mikes Schwinn Sting Ray Restoration - Brake Levers Before

Mikes Schwinn Sting Ray Restoration - Grips Before
I like these brake calipers, they polish so nice.  The calipers did take a good deal of work to break apart.  A lot of the nuts and bolts where frozen in place.  But that happens when you are dealing with aluminum and steel.  The brake caliper pieces polished very nice. Most of the deep etching in the caliper arms polished out nicely.  Overall I am very happy with the brake calipers.  They look amazing installed!

Mikes Schwinn Sting Ray Restoration - Brake Calipers
Before

Mikes Schwinn Sting Ray Restoration - Brake Calipers
Exploded

Mikes Schwinn Sting Ray Restoration - Brake Calipers
Polished

Mikes Schwinn Sting Ray Restoration - Brake Calipers
Complete

Mikes Schwinn Sting Ray Restoration
Front Brake Caliper Installed

Mikes Schwinn Sting Ray Restoration
Rear Brake Caliper Installed

Mikes Schwinn Sting Ray Restoration - Brake Calipers
Installed

The shift lever took a good deal of time to work through by hand.  I worked by hand to save the decals.  The rust remover would remove the decals too.  After removing the rust by hand I polished the chrome by hand.  The pieces polished very nicely considering where they started.  There is a good deal of rust pitting but overall not so bad.  I am pleased with the results of the shift lever and love how these shift levers look installed.


Mikes Schwinn Sting Ray Restoration
Shift Lever Before

Mikes Schwinn Sting Ray Restoration - Shift Knob Before

Mikes Schwinn Sting Ray Restoration - Shift Lever Before

Mikes Schwinn Sting Ray Restoration
Shift Lever Before
Mikes Schwinn Sting Ray Restoration
Shift Lever Polished

Mikes Schwinn Sting Ray Restoration
Shift Lever Complete

Mikes Schwinn Sting Ray Restoration
Shift Lever Installed

The rear derailleur started out very rough.  The pieces spent a long time in the rust remover solution.  When the pieces came out of the rust remover I worked through the polishing wheels.  I was very pleased at the results.  The rear derailleur looks great considering where it started.  Best of all the derailleur functions very smooth which is a little surprising.  I love this stuff!

Mikes Schwinn Sting Ray Restoration - Rear Derailleur
Before

Mikes Schwinn Sting Ray Restoration - Rear Derailleur Before

Mikes Schwinn Sting Ray Restoration - Rear Derailleur Before

Mikes Schwinn Sting Ray Restoration - Rear Derailleur Before

Mikes Schwinn Sting Ray Restoration - Rear Derailleur Exploded

Mikes Schwinn Sting Ray Restoration
Rear Derailleur Polished

Mikes Schwinn Sting Ray Restoration
Rear Derailleur Complete

Mikes Schwinn Sting Ray Restoration
Rear Derailleur Complete

Mikes Schwinn Sting Ray Restoration
Rear Derailleur Installed

Mikes Schwinn Sting Ray Restoration
Rear Derailleur Installed

The order of the build is a little mixed up but roughly around this time I installed the handlebars.  The handlebars where rough and required a lot of time in the rust solution.  When rust free they polished pretty nice with a few rough areas.  I am happy with the results.

Mikes Schwinn Sting Ray Restoration
Handlebars Polished

Mikes Schwinn Sting Ray Restoration
Handlebars Installed

Mikes Schwinn Sting Ray Restoration
Handlebars Installed
 Next I installed the brake levers.  I always like these brake levers, they feel great and no matter how bad they look the always restore beautifully! These where no exception.

Mikes Schwinn Sting Ray Restoration
Brake Levers Before

Mikes Schwinn Sting Ray Restoration
Brake Levers Polished

Mikes Schwinn Sting Ray Restoration
Brake Levers Installed

Mikes Schwinn Sting Ray Restoration
Brake Levers Installed

The wheels are already photoed a few times above but they kind of fit here.  The wheels are super rough.  I started by string to remove the rust but as a wheel together I just couldn't get it right.  I broke the wheels down and put all the rusty parts in the rust solution.  I then polished the hubs on the polishing wheels.  The wheel hubs turned out like new!

When the rims came out of the rust solution I worked them over on the polishing wheels.  They are a heck of a lot better then they where but the rims are a little worse then the Copper Stingray rims.

With the polishing done I laced the wheels and gave them the proper dish.  The wheels have rough spots but they spin forever and are round and look a hundred times better then they did.  I love this stuff!


Mikes Schwinn Sting Ray Restoration
Rear Wheel Before

Mikes Schwinn Sting Ray Restoration
Rear Wheel Hub Before

Mikes Schwinn Sting Ray Restoration
Rear Wheel Hub Before

Mikes Schwinn Sting Ray Restoration
Rear Wheel Rim Before

Mikes Schwinn Sting Ray Restoration
Rear Wheel Hub Old Grease

Mikes Schwinn Sting Ray Restoration
Front Wheel Before

Mikes Schwinn Sting Ray Restoration
Front Wheel Hub Before

Mikes Schwinn Sting Ray Restoration
Front Wheel Rim Before

Mikes Schwinn Sting Ray Restoration
Rear Wheel Hub Old Grease

Mikes Schwinn Sting Ray Restoration
Wheel Hubs Before

Mikes Schwinn Sting Ray Restoration
Front Wheel Hub Before

Mikes Schwinn Sting Ray Restoration
Front Wheel Hub Before

Mikes Schwinn Sting Ray Restoration
Rear Wheel Hub Before

Mikes Schwinn Sting Ray Restoration
Rear Wheel Hub Before

Mikes Schwinn Sting Ray Restoration
Rear Wheel Hub Before

Mikes Schwinn Sting Ray Restoration
Front Wheel Hub BEfore

Mikes Schwinn Sting Ray Restoration
Rims Before

Mikes Schwinn Sting Ray Restoration
Wheel Rim Before

Mikes Schwinn Sting Ray Restoration
Wheels Rust Removed

Mikes Schwinn Sting Ray Restoration
Rims & Hubs Polished

Mikes Schwinn Sting Ray Restoration
Wheel Hubs Polished

Mikes Schwinn Sting Ray Restoration
Rear Wheel Hub Before

Mikes Schwinn Sting Ray Restoration
Wheel Rims Polsihed

Mikes Schwinn Sting Ray Restoration
Rear Wheel Bearings Packed

Mikes Schwinn Sting Ray Restoration
Front Wheel Bearings Packed

Mikes Schwinn Sting Ray Restoration
Axle Pieces Ready

Mikes Schwinn Sting Ray Restoration
Front Wheel Laced

Mikes Schwinn Sting Ray Restoration
Wheel Laced

Mikes Schwinn Sting Ray Restoration
Wheels Installed

Mikes Schwinn Sting Ray Restoration - Brackets Before

Mikes Schwinn Sting Ray Restoration - Cable Bracket
Before

Mikes Schwinn Sting Ray Restoration - Cable Bracket Before

Mikes Schwinn Sting Ray Restoration - Pedals Before

Mikes Schwinn Sting Ray Restoration - Pedals Before
I am mad because I can't find the fender photos after.  They fenders had a lot of rust and pitting but with a lot of work they really turned out nice.  I am very happy with the results.  The fender really transform the look of the Stingray when they are installed.  So cool!  I do have a couple of bad photos of the fenders installed below.

Mikes Schwinn Sting Ray Restoration - Fenders Before

Mikes Schwinn Sting Ray Restoration - Front Fender
 Before

Mikes Schwinn Sting Ray Restoration - Front Fender
Before

Mikes Schwinn Sting Ray Restoration - Front Fender
Before

Mikes Schwinn Sting Ray Restoration
Rear Fender Before

Mikes Schwinn Sting Ray Restoration - Rear Fender Before

Mikes Schwinn Sting Ray Restoration
Rear Fender Before

Mikes Schwinn Sting Ray Restoration
Rear Fender Before

Mikes Schwinn Sting Ray Restoration
Rear Fender Before



The chain guard is rough, a lot of rust but I am hoping it comes back farther then it looks like it will.

Mikes Schwinn Sting Ray Restoration - Chain Guard

Mikes Schwinn Sting Ray Restoration
Chain Guard Before

Mikes Schwinn Sting Ray Restoration
Chain Guard Before

Mikes Schwinn Sting Ray Restoration - Chain Guard Before

Mikes Schwinn Sting Ray Restoration - Chain Guard Before

Mikes Schwinn Sting Ray Restoration - Chain Guard Before

Mikes Schwinn Sting Ray Restoration - Chain Guard Before
I must have been having a bad photo that day because I can't find the photos of the chain guard after.  The chain guard turned out nice.  There is some rough areas from rust damage but not to bad.  Overall I am pleased with the chain guard.

Mikes Schwinn Sting Ray Restoration
Chain Guard Installed

The rear wheel pie plate had a lot of rust.  So much so at the inner circle line that when the rust was removed there was no metal left and the pie plate split apart.  Lucky though I save everything I find and organize it.  I had a replacement pie plate.  Polished and isntalled the pie plate looks great!

Mikes Schwinn Sting Ray Restoration
Replacement Pie Plate

Mikes Schwinn Sting Ray Restoration
Original Pie Plate Split

Mikes Schwinn Sting Ray Restoration
Original Pie Plate Split

Mikes Schwinn Sting Ray Restoration
Pie Plate Installed

The seat strut was not as bad as the Copper Stingray.  The rust removed nicely and it polished nicely.  I did replace all the hardware with stainless steel.  The original was just to far gone and deeply pitted nuts and bolts don't stay tight very well.

Mikes Schwinn Sting Ray Restoration
Seat Strut Polished
 I also wired the Black Stingray at this time.  For the black Stingray I chose white cable housings.  The white always looks right with the black.

Mikes Schwinn Sting Ray Restoration
New Cables & Cable 
Housings

Mikes Schwinn Sting Ray Restoration
Bicycle Wired

Mikes Schwinn Sting Ray Restoration
Bicycle Wired

Mikes Schwinn Sting Ray Restoration
Bicycle Wired

Mikes Schwinn Sting Ray Restoration
Bicycle Wired and Seat Installed
At this point I have run into a problem with the tires.  The original tires fell apart when I took them off.  The rims are the much more rare Schwinn s-5 rims in 20 Inch.  Most Stingrays are 20 inch S-7 rims.  The S-7 replacement tires do not fit.  I had two S-5 tires around the shop for years, I put them on and they both split on the test ride.  Right now I am in search of to S-5 tires.  A friend is sending me some and I hope they are in descent condition but we will see.

Also sorry for the kind of mixed up posts of the Stingrays.  It kind off just went as parts came out of the rust solution.

Check back soon!

I replaced the pedals on the Black Stingray.  The original pedals where just to far gone.  i might have been able to make them look better but they still would not spin even ok after overhauling, the internals where just to worn and rusted.  I think the standard reproduction look pretty good on the Stingray.

Mikes Schwinn Sting Ray Restoration
Old & New Pedals
The original tires crumbled.  A friend sent me some tires he had in the rare size.  They are a few steps up in better condition then the originals but still a little rough.  The tires will get the Stingray through this season and probably next season.  Installed the tires work so much better being tires that fit the rim.

The rear rim had some pretty bad curb damage and flat spots.  You could feel this curb damage while riding.  I adjusted and massaged the rim a little more round and now the flat spot feeling is gone.


Mikes Schwinn Sting Ray Restoration
Tires Installed
 As with the Copper Stingray the Black Stingray took a great deal of tuning and fine tuning.  when the Black Stingray tuned out it rides and is just as much fun as the Copper Stingray.

The Black Stingray looks much much better then it did.  I would say the Black Stingray was in a lot worse starting shape then the Copper Stingray. The black paint looks good, the chrome parts came back a very long way and the white cables pull it all together.  There are some rough spots and the rims are not as nice as the Copper Stingray but overall I am extremely proud and happy of the Black Stingray results!
Mikes Schwinn Sting Ray Restoration
Bicycle Complete 

Mikes Schwinn Sting Ray Restoration
Bicycle Complete

Mikes Schwinn Sting Ray Restoration
Bicycle Complete - Brake Levers

Mikes Schwinn Sting Ray Restoration
Bicycle Complete - Stem & Handlebars

Mikes Schwinn Sting Ray Restoration
Bicycle Complete - Head Tube

Mikes Schwinn Sting Ray Restoration
Bicycle Complete - Front Brake Caliper

Mikes Schwinn Sting Ray Restoration
Bicycle Complete - Front Wheel Hub

Mikes Schwinn Sting Ray Restoration
Bicycle Complete - Front Wheel Rim

Mikes Schwinn Sting Ray Restoration
Bicycle Complete - Stem

Mikes Schwinn Sting Ray Restoration
Bicycle Complete - Shift Lever

Mikes Schwinn Sting Ray Restoration
Bicycle Complete - Down Tube

Mikes Schwinn Sting Ray Restoration
Bicycle Complete - Drive Train

Mikes Schwinn Sting Ray Restoration
Bicycle Complete - Rear Brake Caliper

Mikes Schwinn Sting Ray Restoration
Bicycle Complete - Rear Wheel Hub

Mikes Schwinn Sting Ray Restoration
Bicycle Complete - Rear Wheel Rim
Thank you for looking!
John Z.


  

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