Monday, December 28, 2015

Chuck's Early 1980's Bianchi ATB - MTB Restoration - Earlier the Cooler!

Chuck's Early 1980's Bianchi ATB
Bicycle After Restoration
Because of the holiday I have gotten a little behind on the website.  I started work on Chuck's early 80's Bianchi All Terrain Bike.  I love the very early mountain bikes, they are basically really beefed up touring bikes.  This Bianchi has it all.

The Bianchi ATB will get a complete restoration along with new cables, new cable housings, new bearings and one new tire.  I can't wait to ride the Bianchi, it is a lot like my Miyata Valley Runner.

Chuck's Early 1980's Bianchi ATB - Bicycle Before

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Handlebars

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Handlebars

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Head Tube

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Front Wheel Hub

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Front Wheel Rim

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Handlebars

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Crazy Early Bicycle Computer

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Brake Levers

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Handlebars

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Head Tube

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Frame Gusset

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Front Wheel Hub

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Down Tube

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Saddle

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Seat Area

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Seat Tube

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Crank

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Front 
Derailleur

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Rear Cantilever Brake

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Rear Derailleur

Chuck's Early 1980's Bianchi ATB - Bicycle Before
Rear Wheel Hub
I stripped the frame of the components and found the frame to be in good shape.  Somehow I forgot or lost the photos of the frame before polishing.  The frame polished beautifully.  I worked through the polishing grits and removed a lot of scuff marks.  It is hard to tell by the photos because gray doesn't photograph the best but the finish polished to a very deep luster.  I am very happy with  the results of the frame.

Chuck's Early 1980's Bianchi ATB - Frame Polished

Chuck's Early 1980's Bianchi ATB - Frame Polished
Head Tube

Chuck's Early 1980's Bianchi ATB - Frame Polished
Head Tube

Chuck's Early 1980's Bianchi ATB - Frame Polished
Top Tube

Chuck's Early 1980's Bianchi ATB - Frame Polished
Frame Gusset

Chuck's Early 1980's Bianchi ATB - Frame Polished
Down Tube

Chuck's Early 1980's Bianchi ATB - Frame Polished
Seat Area

Chuck's Early 1980's Bianchi ATB - Frame Polished
Bottom Bracket

Chuck's Early 1980's Bianchi ATB - Frame Polished
Bottom Bracket - All that old grease was cleaned out after.

Chuck's Early 1980's Bianchi ATB - Frame Polished
Bottom Bracket

Chuck's Early 1980's Bianchi ATB - Frame Polished
Seat Stays

Chuck's Early 1980's Bianchi ATB - Frame Polished
Drop Outs
 Lately I have been shaking up the order of the restorations and restoring the wheels after polishing the frames.  For some reason it makes it feel like I am accomplishing more faster even though I really am not.

I like the wheels a lot, they are very heavy duty and very nice wheels under the dirt and dullness.  I broke down the wheels and got the very grease hub components into the crock pot and sonic cleaner.  I cleaned the hubs and rims and then worked through the polishing.  The wheel hubs polished amazing!!  I love this stuff.  With the hubs and rims polished and the hub components ready I packed new bearings in new grease.  

I trued the wheels and then installed a new tire on the rear, the front tire was almost new.  Complete the wheels spin so smooth and best off all the wheels look amazing!  I can't wait to see them on the frame.

Chuck's Early 1980's Bianchi ATB
Rear Wheel - Before

Chuck's Early 1980's Bianchi ATB
Rear Wheel Hub - Before

Chuck's Early 1980's Bianchi ATB
Rear Wheel Hub - Before

Chuck's Early 1980's Bianchi ATB
Rear Wheel Rim - Before

Chuck's Early 1980's Bianchi ATB
Rear Wheel Hub - Old Grease

Chuck's Early 1980's Bianchi ATB
Rear Wheel Hub - Polished

Chuck's Early 1980's Bianchi ATB
Rear Wheel Hub - Polished

Chuck's Early 1980's Bianchi ATB
Axle Components - Ready

Chuck's Early 1980's Bianchi ATB
Rear Wheel - Complete

Chuck's Early 1980's Bianchi ATB
Rear Wheel Rim - Polished

Chuck's Early 1980's Bianchi ATB
Front Wheel - Before

Chuck's Early 1980's Bianchi ATB
Front Wheel Hub - Before

Chuck's Early 1980's Bianchi ATB
Front Wheel Rim - Before

Chuck's Early 1980's Bianchi ATB
Front Wheel Hub - Old Grease

Chuck's Early 1980's Bianchi ATB
Front Wheel Hub - Polished

Chuck's Early 1980's Bianchi ATB
Front Wheel Hub - Polished

Chuck's Early 1980's Bianchi ATB
Front Wheel Bearings - Packed

Chuck's Early 1980's Bianchi ATB
Front Wheel - Complete

Chuck's Early 1980's Bianchi ATB
Front Wheel - Complete

Chuck's Early 1980's Bianchi ATB
Front Wheel Rim - Complete

The headset and bottom bracket where in descent starting shape.  I put them through the crock pot for cleaning and then worked through the polishing wheels.  The headset and bottom bracket polished very nice.  Although the black bottom bracket cups do not get polished.  New bearings and new grease have the headset and bottom bracket spinning fantastically smooth.

Chuck's Early 1980's Bianchi ATB
Headset & Bottom Bracket - Before

Chuck's Early 1980's Bianchi ATB
Headset & Bottom Bracket - Polished

Chuck's Early 1980's Bianchi ATB
Pressing Headset Cups

Chuck's Early 1980's Bianchi ATB
Headset Cups - Pressed

Chuck's Early 1980's Bianchi ATB
Headset Bearings - Packed

Chuck's Early 1980's Bianchi ATB
Headset - Complete

Chuck's Early 1980's Bianchi ATB
Headset Complete

Chuck's Early 1980's Bianchi ATB
Bottom Bracket Bearings - Packed

Chuck's Early 1980's Bianchi ATB
Bottom Bracket - Complete

Chuck's Early 1980's Bianchi ATB
Bottom Bracket - Complete

Chuck's Early 1980's Bianchi ATB
Headset & Bottom Bracket - Complete

The handlebars are awesome bullmoose handlebars.  Most early mountain bikes had bullmoose handlebars and then they just faded away.  The funny thing is they are coming back now.  Bullmoose bars are so cool!  I put them on my 87 Miyata Valley Runner.
These handlebars had a very early bike computer on them.  It doesn't work but look at thing, it has as many buttons as a scientific calculator.  Kind of cool to see!

I cleaned the handlebars and polished out the chrome and the stem bolt pieces.  Everything polished beautifully.  The handlebars look great installed!

Chuck's Early 1980's Bianchi ATB
Handlebars - Before

Chuck's Early 1980's Bianchi ATB
Handlebars - Before

Chuck's Early 1980's Bianchi ATB
Handlebars - Before

Chuck's Early 1980's Bianchi ATB
Handlebars - Before

Chuck's Early 1980's Bianchi ATB
Handlebars - Before

Chuck's Early 1980's Bianchi ATB
Stem Bolt Pieces - Before

Chuck's Early 1980's Bianchi ATB
Handlebars - Polished

Chuck's Early 1980's Bianchi ATB
Stem Bolt Pieces - Polished

Chuck's Early 1980's Bianchi ATB
Handlebars - Polished

Chuck's Early 1980's Bianchi ATB
Handlebars - Installed

Chuck's Early 1980's Bianchi ATB
Handlebars - Installed

Chuck's Early 1980's Bianchi ATB
Handlebars - Installed

Chuck's Early 1980's Bianchi ATB
Handlebars - Installed
 At this time I installed the wheels so they where not being moved around the shop.  The wheels look amazing installed.  The wheel hubs look perfect and the rims are beautifully!  I love this stuff!!

Chuck's Early 1980's Bianchi ATB
Front Wheel - Installed

Chuck's Early 1980's Bianchi ATB
Front Wheel - Installed

Chuck's Early 1980's Bianchi ATB
Front Wheel - Installed

Chuck's Early 1980's Bianchi ATB
Rear Wheel - Installed

Chuck's Early 1980's Bianchi ATB
Rear Wheel - Installed

Chuck's Early 1980's Bianchi ATB
Rear Wheel - Installed

Chuck's Early 1980's Bianchi ATB
Wheels - Complete

I love the early mountain bike brake levers, they have a heavy duty feel to them that I really like.  The brake levers where a little rough, I cleaned everything then worked through the polishing wheels.  A little touch up paint on the black and the brake levers look amazing.

The shift levers are very cool early thumb friction shifters. I cleaned and flushed all the pieces and then did the polishing.  With some lubrication the shift levers look great and work great!


Chuck's Early 1980's Bianchi ATB
Brake Levers - Before

Chuck's Early 1980's Bianchi ATB
Brake Levers - Before

Chuck's Early 1980's Bianchi ATB
Brake Levers - Exploded

Chuck's Early 1980's Bianchi ATB
Brake Levers - Polished

Chuck's Early 1980's Bianchi ATB
Brake Levers - Complete

Chuck's Early 1980's Bianchi ATB
Shift Levers - Before

Chuck's Early 1980's Bianchi ATB
Shift Levers - Restored

Chuck's Early 1980's Bianchi ATB
Shift & Break Levers - Installed

Chuck's Early 1980's Bianchi ATB
Shift & Brake Levers - Complete

Chuck's Early 1980's Bianchi ATB
Shift  Brake Levers - Complete

Next is the seat post, saddle and the binder bolt.  The saddle is a little rough but after cleaning it was fine.  Chuck will replace the saddle if he wants.  The seat post and binder pieces polished nice and all the polished chrome looks great against the polished paint.

Chuck's Early 1980's Bianchi ATB
Seat Post & Saddle - Before

Chuck's Early 1980's Bianchi ATB
Seat Post - Before

Chuck's Early 1980's Bianchi ATB
Binder Bolt - Before

Chuck's Early 1980's Bianchi ATB
Seat Post & Binder Bolt - Polished

Chuck's Early 1980's Bianchi ATB
Binder Bolt - Complete

Chuck's Early 1980's Bianchi ATB
Seat Post & Binder Bolt - Installed

Chuck's Early 1980's Bianchi ATB
Seat Post & Binder Bolt - Complete
The brake calipers are early cantilever brake calipers.  Not early in the sense of cantilever brake calipers but early for mountain bike cantilever brake calipers.  They take a little skill to adjust but I think they are so cool.  They don't make them like this anymore.  

It doesn't look like there is many pieces to cantilever brake calipers but there actually is a lot to them.  A lot of pieces to polish and then the black arms are hand polished.  With a good deal of work into them the cantilever look amazing and function super smooth.  I love this stuff! I really doo!

Chuck's Early 1980's Bianchi ATB
Cantilever Brake Calipers - Before

Chuck's Early 1980's Bianchi ATB
Cantilever Brake Calipers - Before

Chuck's Early 1980's Bianchi ATB
Cantilever Brake Calipers - Exploded

Chuck's Early 1980's Bianchi ATB
Cantilever Brake Calipers - Polished

Chuck's Early 1980's Bianchi ATB
Cantilever Brake Calipers - Complete

Chuck's Early 1980's Bianchi ATB
Front Brake Caliper - Installed
Look at that amazing fork crown!!

Chuck's Early 1980's Bianchi ATB
Rear Cantilever Brake Calipers - Installed

The derailleurs are cool.  They almost look like Shimano Deer Head derailleurs, but are not.  I cleaned all the pieces and worked on the polishing wheels.  Everything polished beautifully and with all the pivot points lubricated the derailleurs function super smooth.  

Chuck's Early 1980's Bianchi ATB
Front Derailleur - Before

Chuck's Early 1980's Bianchi ATB
Front Derailleur - Before

Chuck's Early 1980's Bianchi ATB
Front Derailleur - Exploded

Chuck's Early 1980's Bianchi ATB
Front Derailleur - Polished

Chuck's Early 1980's Bianchi ATB
Front Derailleur - Complete

Chuck's Early 1980's Bianchi ATB
Front Derailleur - Complete

Chuck's Early 1980's Bianchi ATB
Rear Derailleur - Before

Chuck's Early 1980's Bianchi ATB
Rear Derailleur - Before

Chuck's Early 1980's Bianchi ATB
Rear Derailleur - Exploded

Chuck's Early 1980's Bianchi ATB
Rear Derailleur - Polished

Chuck's Early 1980's Bianchi ATB
Rear Derailleur - Complete

Now this crank is cool!  The earliest of the cranks on mountain bikes.  Looks a lot like a French crank Like a Stronglight or a TA.  So cool!!  One thing about the crank those is the nightmare number of pieces.  I used a very large magnetic tray to keep track of them all.  Loose one and I would be screwed.

I cleaned all the many pieces and then worked through the polishing wheels.  The pieces turned out amazing!!    Complete the crank looks amazing and installed even better!!  I am very jealous of the crank.  I wish I had one for my Miyata Valley Runner.

Chuck's Early 1980's Bianchi ATB
Crank - Before

Chuck's Early 1980's Bianchi ATB
Crank - Exploded

Chuck's Early 1980's Bianchi ATB
Crank Arms & Chain Rings - Before

Chuck's Early 1980's Bianchi ATB
The many many pieces of the crank!

Chuck's Early 1980's Bianchi ATB
Crank - Polished

Chuck's Early 1980's Bianchi ATB
Crank - Complete - Beautiful!!

Chuck's Early 1980's Bianchi ATB
Crank - Complete

Chuck's Early 1980's Bianchi ATB
Bicycle Almost Complete

The handlebar grips are in okay condition.  After cleaning and treating they are much better.  Chuck will decide later what he wants to do for grips.

Chuck's Early 1980's Bianchi ATB
Handlebar Grips Cleaned & Treated

Chuck's Early 1980's Bianchi ATB
Handlebar Grips - Installed

At this time I wired the Bianchi.  I chose the lighter gray color cable housings.  I think the lighter will just go better with the gray color of the frame.  I think the dark gray would be to much dark gray.  I forgot to take photos of the Bianchi wired but it can be seen in the final photos.

Chuck's Early 1980's Bianchi ATB
New Cables & Cable Housings

Pedals are very nice for the Bianchi.  Just some cleaning and lubricating and they look great/

Chuck's Early 1980's Bianchi ATB
Pedals - Before

Chuck's Early 1980's Bianchi ATB
Pedals - After
 That completes the Bianchi ATB.

Chuck's Early 1980's Bianchi ATB
Bicycle 
Complete
 The Bianchi was pretty much tuned in right out of the shop.  I road the Bianchi a long ways just because it was fun and I really liked it.  The ride is great, the components are great.  Exactly like a beefed up touring bike which is so much fun.  I would love to throw a Brooks on there and take the Bianchi on a S24O.

Get the Bianchi out of the shop lights and the looks just pop!.  An amazing bike!! The polished gray paint really shines in the sun!  The light gray cable housings I think where the perfect chose.  I love it!!  In the outdoor photos you can really see that high bottom bracket!  So cool!! This is the reason I love the early mountain bikes or ATB bikes!


Chuck's Early 1980's Bianchi ATB
Bicycle Complete

Chuck's Early 1980's Bianchi ATB
Bicycle Complete
Chuck's Early 1980's Bianchi ATB
Bicycle Complete - Handlebars

Chuck's Early 1980's Bianchi ATB
Bicycle Complete - Handlebars

Chuck's Early 1980's Bianchi ATB
Bicycle Complete - Head Tube

Chuck's Early 1980's Bianchi ATB
Bicycle Complete - Front Brake Calipers

Chuck's Early 1980's Bianchi ATB
Bicycle Complete - Front Wheel hub

Chuck's Early 1980's Bianchi ATB
Bicycle Complete - Front Wheel Rim

Chuck's Early 1980's Bianchi ATB
Bicycle Complete - Brake & Shift Levers

Chuck's Early 1980's Bianchi ATB
Bicycle Complete - Shift Lever

Chuck's Early 1980's Bianchi ATB
Bicycle Complete - Head Tube

Chuck's Early 1980's Bianchi ATB
Bicycle Complete - Down Tube and Gusset

Chuck's Early 1980's Bianchi ATB
Bicycle Complete - Drive Train

Chuck's Early 1980's Bianchi ATB
Bicycle Complete - Crank

Chuck's Early 1980's Bianchi ATB
Bicycle Complete - Front Derailleur

Chuck's Early 1980's Bianchi ATB
Bicycle Complete - Cr-Mo Decal

Chuck's Early 1980's Bianchi ATB
Bicycle Complete - Rear Brake Caliper

Chuck's Early 1980's Bianchi ATB
Bicycle Complete - Rear Derailleur

Chuck's Early 1980's Bianchi ATB
Bicycle Complete - Rear Wheel Hub

Chuck's Early 1980's Bianchi ATB
Bicycle Complete - Rear Wheel Rim

Chuck's Early 1980's Bianchi ATB
Bicycle Complete
Thank you for following along!
John Z.


No comments:

Post a Comment