Sunday, May 31, 2015

Tim's Schwinn World Sport Powder Coat

Tim 1984 Schwinn World Sport Powder Coating
Bicycle After Powder Coating
This is Tim's Schwinn World Sport, a 1984.  Tim has already done some very nice work to the Schwinn, I am going to do the matte black powder coating.  I absolutely love the beefy tires on the world sport, they barley clear the frame but they are awesome!!

The components are in nice shape so I will just disassemble what I need to. 


Tim 1984 Schwinn World Sport Powder Coating - Bicycle Before

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Before
Handlebars

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Before
Stem

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Before
Head Badge

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Before
Front Brake - Awesome Tires!

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Before
Front Wheel Hub

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Before
Shift Levers

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Before
Fork Crown

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Before
Top Tube

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Before
Down Tube

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Before
Saddle

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Before
Seat Lug

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Before
Crank

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Before
Front Derailleur

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Before
Bottom Bracket

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Before
Seat Lug

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Before
Rear Brake

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Before
Rear Derailleur

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Before
Rear Wheel Hub

With the frame stripped of the components I can see some rust here and there but not bad at all, it will be removed before powder coating.

Tim 1984 Schwinn World Sport Powder Coating - Frame Before

Tim 1984 Schwinn World Sport Powder Coating - Frame Before
Head Tube

Tim 1984 Schwinn World Sport Powder Coating - Frame Before
Head Tube

Tim 1984 Schwinn World Sport Powder Coating - Frame Before
Head Tube

Tim 1984 Schwinn World Sport Powder Coating - Frame Before
Top Tube

Tim 1984 Schwinn World Sport Powder Coating - Frame Before
Down Tube

Tim 1984 Schwinn World Sport Powder Coating - Frame Before
Water Bottle Eyelets

Tim 1984 Schwinn World Sport Powder Coating - Frame Before
Seat Lug

Tim 1984 Schwinn World Sport Powder Coating - Frame Before
Bottom Bracket

Tim 1984 Schwinn World Sport Powder Coating - Frame Before
Seat Tube

Tim 1984 Schwinn World Sport Powder Coating - Frame Before
Bottom Bracket

Tim 1984 Schwinn World Sport Powder Coating - Frame Before
Seat Lug

Tim 1984 Schwinn World Sport Powder Coating - Frame Before
Brake Bridge

Tim 1984 Schwinn World Sport Powder Coating - Frame Before
Chain Stays

Tim 1984 Schwinn World Sport Powder Coating - Frame Before
Drop Outs

Tim 1984 Schwinn World Sport Powder Coating - Frame Before
Fork

Tim 1984 Schwinn World Sport Powder Coating - Frame Before
Fork Crown

Tim 1984 Schwinn World Sport Powder Coating - Frame Before
Fork Blades

Tim 1984 Schwinn World Sport Powder Coating - Frame Before
Fork Drop Outs

I am mad at myself because I guess I forgot to take photos of the frame after stripping and prepping.  I did take photos of the fork stripped and prepped.  Basically the frame had the same process and look.

Tim 1984 Schwinn World Sport Powder Coating - Fork
Stripped & Prepped

Tim 1984 Schwinn World Sport Powder Coating - Fork
Stripped & Prepped

Tim 1984 Schwinn World Sport Powder Coating - Fork
Stripped & Prepped

The powder coating process went well.  I did powder coat the fork twice, the first time I just did not like a spot so I stripped it and powder coated it again.  Overall the matte black looks fantastic!  I am very pleased with the results.  I am excited to see the world sport completed in the new matte black.

Tim 1984 Schwinn World Sport Powder Coating
Fork Powder Coated Matte Black

Tim 1984 Schwinn World Sport Powder Coating 
Fork Powder Coated Matte Black - Fork Crown

Tim 1984 Schwinn World Sport Powder Coating 
Fork Powder Coated Matte Black - Fork Blades

Tim 1984 Schwinn World Sport Powder Coating 
Frame Powder Coated Matte Black

Tim 1984 Schwinn World Sport Powder Coating 
Frame Powder Coated Matte Black - Head Tube

Tim 1984 Schwinn World Sport Powder Coating 
Frame Powder Coated Matte Black - Head Tube

Tim 1984 Schwinn World Sport Powder Coating 
Frame Powder Coated Matte Black - Brake Cable Guide

Tim 1984 Schwinn World Sport Powder Coating 
Frame Powder Coated Matte Black - Down Tube

Tim 1984 Schwinn World Sport Powder Coating 
Frame Powder Coated Matte Black - Seat Lug

Tim 1984 Schwinn World Sport Powder Coating 
Frame Powder Coated Matte Black - Bottom Bracket

Tim 1984 Schwinn World Sport Powder Coating 
Frame Powder Coated Matte Black - Bottom Bracket

Tim 1984 Schwinn World Sport Powder Coating 
Frame Powder Coated Matte Black - Bottom Bracket

Tim 1984 Schwinn World Sport Powder Coating 
Frame Powder Coated Matte Black - Seat Lug

Tim 1984 Schwinn World Sport Powder Coating 
Frame Powder Coated Matte Black - Seat Stays

Tim 1984 Schwinn World Sport Powder Coating 
Frame Powder Coated Matte Black - Chain Stays

Tim 1984 Schwinn World Sport Powder Coating 
Frame Powder Coated Matte Black - Drop Outs


It is now time to assemble the Schwinn World Sport.  It was just suppose to be a powder coating and assembly but its me and I had to overhaul the headset and bottom bracket.  I cleaned all the pieces and packed the bearings in new grease.  Everything spins great and everything looks amazing!!

Tim 1984 Schwinn World Sport Powder Coating 
Pressing Headset Cups

Tim 1984 Schwinn World Sport Powder Coating
Headset Cups - Pressed

Tim 1984 Schwinn World Sport Powder Coating
Bearings Packed in New Grease

Tim 1984 Schwinn World Sport Powder Coating
Headset - Complete

Tim 1984 Schwinn World Sport Powder Coating - Bottom Bracket
Complete

Tim 1984 Schwinn World Sport Powder Coating - Headset & Bottom Bracket
Complete

From here it is just basic assembly.  I tried to clean the components the best they would as I went.  Everything assembled very well and the Schwinn World Sport transformed with every component added.  Its an amazing look bicycle!

Tim 1984 Schwinn World Sport Powder Coating - Handlebars
Installed

Tim 1984 Schwinn World Sport Powder Coating
Saddle & Seat Post - Installed

Tim 1984 Schwinn World Sport Powder Coating - Crank
Installed

Tim 1984 Schwinn World Sport Powder Coating - Shift Cable
Stop - installed - I like this photo a lot!

Tim 1984 Schwinn World Sport Powder Coating - Front Brake *&
Front Wheel - Installed

Tim 1984 Schwinn World Sport Powder Coating - Front Derailleur
Installed

Tim 1984 Schwinn World Sport Powder Coating
Rear Derailleur & Wheel - Installed

Tim 1984 Schwinn World Sport Powder Coating - Bicycle
Almost Complete

I installed the head badge with a combination of tape, new rivets and epoxy.  I think the head badge and the matte black is one of the coolest looks I have seen!  The red center with the gloss black outer ring and silver just pops off the matte black color.  I love it!!

Tim 1984 Schwinn World Sport Powder Coating
Head Bade - Installed - I love it!!

Tim 1984 Schwinn World Sport Powder Coating - Bicycle
Complete

I really like the look of the World Sport!  Tim really has a nice look going with all the black and a little chrome.  Its one mean looking bike!!

I test road the World Sport after assembly to make sure all was installed correctly.  The large tires are an amazing ride!!  Like riding a very fast Cadillac!  Tim is a man after my own heart when it comes to tires!

I am very pleased with the results of the World Sport.  The black and matte black theme turned out amazing!  Quite a transformation!

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Complete

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Complete

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Complete
Handlebars

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Complete
Beautiful Head Tube!

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Complete
Front Wheel Hub

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Complete
Head Tube Area

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Complete
Front Half

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Complete
Down Tube

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Complete
Top Tube

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Complete
Seat Lug

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Complete
Seat Lug

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Complete
Seat Lug

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Complete
Bottom Bracket

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Complete
Crank

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Complete
Seat Stays

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Complete
Chain Stays

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Complete
Rear Derailleur

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Complete
Rear Wheel Hub

Tim 1984 Schwinn World Sport Powder Coating - Bicycle Complete