Thursday, August 20, 2015

Bill's 1963 Schwinn Racer De Luxe 3 Speed Restoration - Bought New as a Kid!!

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle After Restoration


This is Bill's 1963 Schwinn Racer.  He brought it to me from Green Bay a week or two ago for a total restoration.  The Schwinn Racer has the best story of all, it was bought for him by his parents when he was a kid and he still has it after all this time!

For the Schwinn 3 speeds this is my favorite color scheme.  The black with the white decals and the red white and blue stripes is awesome!!  Besides the color I just plain love 3 speed bicycles.  There is nothing quite like a well tuned steel three speed and going out riding all day.  A 3 speed bicycles is also a work horse and can do all kinds of errands around town.

The Schwinn Racer is in pretty descent starting shape.  Bill has done some cleaning and a little polishing already.  The Schwinn Racer De Luxe will receive a total restoration with new powder coat paint, new decals, new tires, new tire tubes and new cables and housings.  There is some rough chrome here and there but that should come back pretty good.

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Handlebars

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Stem

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Head Tube

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Front Brake

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Front Wheel Hub - Cool Schwinn Script

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Front Wheel Rim

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Brake Lever & Shift Lever

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Head Tube

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Fork Crown

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Front Fender

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Head Tube

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Top Tube Brackets

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Down Tube Decals

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Top Tube Decal

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Three Speed Bracket

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Saddle

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Seat Tube Decals

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Bottom Bracket

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Drive Train

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Crank

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Pedal

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Rear Brake

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Rear Fender Struts

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Rear Fender Strut

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Rear Wheel Hub

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Rear Wheel Hub

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Rear Wheel Rim

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle Before
Rear Fender

I stripped the components from the frame.  It really is a coll frame with all that black and decals!  The paint is rough which is why the new powder coat paint.

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Head Tube

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Head Tube

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Head Tube

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Down Tube Deca

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Down Tube

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Top Tube

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Seat Tube

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Seat Tube

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Bottom Bracket

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Bottom Bracket

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Bottom Bracket

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Seat Stays

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Chain Stays

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Drop Tubes

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Fork

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Fork Crown

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Fork Crown

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Fork Crown

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Fork Blades

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Before
Fork Drop Outs

The paint was stubborn.  It must be all those now illegals chemicals that where in the paint back then.  But I am happy those chemicals are gone.  I also wear a lot of skin and breathing protection when stripping the paint.  The paint eventually removed and then I prepared the frame for powder coat.  The photos below are of the frame prepared.  It is a cool looking frame with no paint too!

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Prepared

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Prepared
Head Tube

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Prepared
Head Tube

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Prepared
Head Tube

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Prepared
Top Tube

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Prepared
Seat Lug Area

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Prepared
Bottom Bracket

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Prepared
Bottom Bracket

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Prepared
Bottom Bracket

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Prepared

Seat Stays

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Prepared
Drop Outs

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Prepared

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Prepared
Fork

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Prepared
Fork Crown

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Prepared
Fork Crown

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Prepared
Fork Blades

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Prepared
Fork Drop Outs

I completed the black powder coat paint on the frame and fork.  I actually painted the fork and frame twice.  The first time through things turned out fine but just not quite where I like the paint to be so I sprayed paint stripper and removed the powder coat.

Like I mentioned the first time through was a fine powder coat paint job but there was just something that was not striking me well.  I think it was the way the powder are laying on the somewhat rough Schwinn frame tubing that was bugging me.  The second time through the paint turned better then fine. it turned out fantastic!!  The black is a deep dark black with a high luster and it lays on the frame tubing so much better.  I love it!! I am so happy with the results!!

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Paint
Complete

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Paint
Complete - Head Tube

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Paint
Complete - Head Tube

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Paint
Complete - Seat Lug

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Paint
Complete - Bottom Bracket

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Paint
Complete - Bottom Bracket

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Paint
Complete - Bottom Bracket

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Paint
Complete - Seat Lug

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Paint
Complete - Chain Stays

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Paint
Complete - Drop Outs

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Paint
Complete - Fork

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Paint
Complete - Fork Crown

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Paint
Complete - Fork Blades

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Paint
Complete - Fork Crown

Bill's 1963 Schwinn Racer De Luxe Restoration - Frame Paint
Complete - Drop Outs

With the fork powder paint done I polished the fork crown cap.  There was a few small bad areas but after polishing the fork crown cap looks great and even better installed with the new black paint.

Bill's 1963 Schwinn Racer De Luxe Restoration - Fork Crown Polished

Bill's 1963 Schwinn Racer De Luxe Restoration
Fork Crown - Polished

Bill's 1963 Schwinn Racer De Luxe Restoration - Fork Crown Cap
Installed

Bill's 1963 Schwinn Racer De Luxe Restoration
Fork Crown Cap - Installed

Now started the very exciting time for me.  When a frame has been repainted and the color is bright and new and I get to start installing the restored polished components.  It is very exciting!! For me anyways...

I started with the head badge.  The head badge is a little rough.  I cleaned it the best it would.  The after photo isn't great but the head badge does look a little better.  Installed the head badge looks great against the new black paint.  The head badge could be replaced but I like the rough head badge in a way.  The rough head badge is the original head badge and it still shows all the miles the Breeze has seen.  It kind of connects the past with the the restoration.

Bill's 1963 Schwinn Racer De Luxe Restoration - Head Badge
Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Head Badge
Cleaned

Bill's 1963 Schwinn Racer De Luxe Restoration
Head Badge - Installed

Bill's 1963 Schwinn Racer De Luxe Restoration
Head Badge - Installed

Now it is time for the headset.  Things will really start to come together and all the new will shine.  The headset is my favorite Schwinn headset ever made.  It functions great with the heavy duty bearings but it is the shape I really like.  The curved bearing race is my favorite.  Usually this headset is covered up by the Schwinn Big Stick shift levers but being a three speed the headset is exposed.  The headset polished beautifully!! Especially considering the rough start it was in.  The new bearings packed in new grease has the headset functioning extremely smooth!  I love the chrome and black of everything coming together!

Bill's 1963 Schwinn Racer De Luxe Restoration - Headset
Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Headset
Polished

Bill's 1963 Schwinn Racer De Luxe Restoration
Pressing Headset Cups

Bill's 1963 Schwinn Racer De Luxe Restoration
Headset Cups - Pressed

Bill's 1963 Schwinn Racer De Luxe Restoration - Headset Bearings
Packed

Bill's 1963 Schwinn Racer De Luxe Restoration
Head Set - Complete

Bill's 1963 Schwinn Racer De Luxe Restoration
Headset - Complete

Bill's 1963 Schwinn Racer De Luxe Restoration - Headset
Complete
 The stem and handlebars are actually in pretty good starting shape.  There is a little rust but nothing to bad at all.  I cleaned the headset & stem and started the polishing.  The polishing of the handlebars and stem went fantastic!  Installed the stem and handlebars look fantastic with the new black paint.  Have I mentioned I love this Stuff??

Bill's 1963 Schwinn Racer De Luxe Restoration - Stem & Handlebars
Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Stem & Handlebars - Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Stem & Handlebars
Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Stem & Handlebars
Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Handlebars
Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Handlebars
Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Stem
Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Stem
Exploded

Bill's 1963 Schwinn Racer De Luxe Restoration - Stem
Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Stem & Handlebars
Polished

Bill's 1963 Schwinn Racer De Luxe Restoration - Handlebars
Polished

Bill's 1963 Schwinn Racer De Luxe Restoration - Stem
Polished

Bill's 1963 Schwinn Racer De Luxe Restoration - Stem
Polished

Bill's 1963 Schwinn Racer De Luxe Restoration
Stem & Handlebars - Compelte

Bill's 1963 Schwinn Racer De Luxe Restoration - Stem & Handlebars
Complete

Bill's 1963 Schwinn Racer De Luxe Restoration
Stem & Handlebars - Complete

Bill's 1963 Schwinn Racer De Luxe Restoration - Stem & Handlebars
Complete

The saddle and stem are actually in fairly good shape for their age.  The seat collar is going to need to be replaced.  In the second photo below you can see all the notches that allow the seat to be adjusted in the tilt direction are all worn away.  I will have to go into parts storage and see if I have one that will work.  The seat post polished beautifully and the seat post collar polished beautifully as well.  There is nothing like polished chrome and alloy against bright black paint.

Bill's 1963 Schwinn Racer De Luxe Restoration - Seat Post & Saddle
Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Seat Post Before
Worn Out Seat Collar

Bill's 1963 Schwinn Racer De Luxe Restoration - Seat Binder Collar
Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Seat Binder Collar
Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Seat Post &
Seat Binder Collar - Polished

Bill's 1963 Schwinn Racer De Luxe Restoration
Seat Post - Complete

Next I worked on the brake levers and the Sturmey Archer 3 speed shifter.  The brake levers polished beautifully!  These brake levers always polish beautifully.  The Sturmey Archer shift lever polished very nice.  The original shift levers like these are so much nicer then today's replacements.  Everything is coming together wonderfully!

Bill's 1963 Schwinn Racer De Luxe Restoration - Brake Levers
Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Shift Lever
Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Brake & Shift Levers
Polished

Bill's 1963 Schwinn Racer De Luxe Restoration - Shift Lever
Complete

Bill's 1963 Schwinn Racer De Luxe Restoration - Brake & Shift Lever
Complete

Bill's 1963 Schwinn Racer De Luxe Restoration - 3 Speed Shift
Lever - Complete

Bill's 1963 Schwinn Racer De Luxe Restoration - Brake & Shift Levers
Complete

The brake calipers are rough to start with.  A few of the washer shims are either missing or broken.  I disassembled the brake calipers and polished all of the pieces.  I replaced the broken and missing washer shims and installed new brake pads.  The brake calipers turned out fantastic and look amazing installed.  I am very proud of the results of the brake calipers.

Bill's 1963 Schwinn Racer De Luxe Restoration - Brake Calipers
Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Brake Calipers
Exploded

Bill's 1963 Schwinn Racer De Luxe Restoration - Brake Calipers
Polished

Bill's 1963 Schwinn Racer De Luxe Restoration - Brake Calipers
Complete

Bill's 1963 Schwinn Racer De Luxe Restoration
Front Brake Caliper - Installed

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Brake Caliper - Installed
 Its time to install the bottom bracket and crank.  The crank I polish by hand, it is just to big and dangerous to polish on the industrial polishing wheels.  The bottom bracket was a little rough with lots of very hard dried grease.  I put all the pieces through the crock pot and did the polishing.  The pieces turned out very nice and installed the crank spins very smooth.  The crank shines so nice it does not photograph easy.


Bill's 1963 Schwinn Racer De Luxe Restoration - Bottom Bracket
Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Crank
Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Crank - Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Crank &
Bottom Bracket Polished

Bill's 1963 Schwinn Racer De Luxe Restoration - Pressing
Bottom Bracket Cups

Bill's 1963 Schwinn Racer De Luxe Restoration - Bottom Bracket Cup
Installed

Bill's 1963 Schwinn Racer De Luxe Restoration - Crank
Complete

Bill's 1963 Schwinn Racer De Luxe Restoration - Crank
Complete

Bill's 1963 Schwinn Racer De Luxe Restoration - Crank
Complete
 Next is the 3 speed cable bracket.  The bracket polished very nice considering how it started.  I replaced the little plastic cable stop since the old was very rough and I have many new.  The cable bracket looks fantastic against that new black paint.  I love this stuff!!
Bill's 1963 Schwinn Racer De Luxe Restoration - Shift Cable Bracket
Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Shift Cable Bracket
Exploded

Bill's 1963 Schwinn Racer De Luxe Restoration - Shift Cable Bracket
Polished - New & Old Plastic Stop

Bill's 1963 Schwinn Racer De Luxe Restoration - Cable Bracket
Installed

Last thing for now is the handlebar grips.  The handlebar grips are worn down in spots but will clean very nice and will have a little luster after treatment.  The grips look great installed!

Bill's 1963 Schwinn Racer De Luxe Restoration - Handlebars Grips
Before

Bill's 1963 Schwinn Racer De Luxe Restoration - Handlebars Grips
Ready

Bill's 1963 Schwinn Racer De Luxe Restoration - Handlebars Grips
Installed

That is all for now.  I have the chain guard soaking in paint stripper and then I will hit the underside of the chain guard with the sand blaster cabinet just to clean it up.  A lot of rust can form on the underside and its best to make sure its all gone before powder coating. I am also soaking the front wheel rim in a rust removal solution.  Below is a a photo of the bicycle so far and then a photo of the head tube area just because I really like it.

Bill's 1963 Schwinn Racer De Luxe Restoration - Bicycle So Far

Bill's 1963 Schwinn Racer De Luxe Restoration
A Photo just because I really like it and all the chrome and black!

I installed the three speed bracket wheel.  The main screw is a little rough even after polishing but it looks better then it did.  This is a hard screw to replace because it is a specialized screw.  Looks so much better cleaned and the new paint.

Bill's 1963 Schwinn Racer De Luxe Restoration
Three Speed Bracket Wheel - Installed
I started work on the chain guard a few days ago.  The red primer under the black proved to b e stubborn.  With the paint removed I prepped the surface.  The chain guard turned out very nice.  Chain guards take a beating from use and from rust on the inside but the rust did not do much damage after sand blasting and the chain guard is still pretty straight.  Black shows all the dents and crooked bends in metal so I am very happy with the final results!!


Bill's 1963 Schwinn Racer De Luxe Restoration
Chain Guard Before


Bill's 1963 Schwinn Racer De Luxe Restoration
Chain Guard Painted

Bill's 1963 Schwinn Racer De Luxe Restoration
Chain Guard Installed

I really like the looks of this bike.  I am a 3 speed guy to start but all that black and chrome is so nice!

Bill's 1963 Schwinn Racer De Luxe Restoration
Chain Guard Complete - Beautiful!!

The front wheel rim is rough, there is no way around it. The rust is very thick in places and the there is not much left of the top chrome layer.  I have started the rust removal process and see how the rim turns out.   The wheel hub is in descent starting shape although dull and a lot of dried hard grease.  I love the script they used in stamping "Schwinn" in the wheel hub.

The rear wheel is in very good shape.  It is amazing the difference in the two wheels being stored together for all the time.  So far I have done just a little cleaning on the rear wheel.  I will overhaul the hub a little later and polish out everything.

Bill's 1963 Schwinn Racer De Luxe Restoration
Front Wheel Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Front Wheel Hub - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Front Wheel Hub - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Front Wheel Rim - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Front Wheel Rim - Before - Curb Dent

Bill's 1963 Schwinn Racer De Luxe Restoration
Front Wheel Hub - Old Grease

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel Hub - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel Hub - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel Rim - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel Hub - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel Hub - Before

The wheels have been a slow process, soaking the front wheel to remove rust.  While I am working on the wheels I started work on the fenders.  The outer section of the fenders are in really good shape, the inner side is not so good.  The side of the fender that is close to the wheels takes a beating over time.  I cleaned the inside of the fenders and removed the rust.  There was some damage to the chrome on the underside, actually a lot of chrome damage.

My solution to the damage on the underside is to paint just the underside with a rust preventative primer and a silver paint.  This will keep the damaged areas from forming rust again.  I masked off the fenders and then applied the primer and silver paint.  I think the fenders turned out fantastic doing this.  Along with the fender struts being painted the fenders are almost like new again.

The rear fender reflector is in fantastic shape considering most of these reflectors where easily broken off.  I polished the edges of the reflector and clean the plastic.  The reflector looks great installed.

Overall I am thrilled with the fenders, they look fantastic with the new black paint.  It doesn't get much better then this! Oh, I also pounded out a few dents and straightened the fender struts.


Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Fender - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Fender Struts - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Fender Struts - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Fender Strut - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Fender Underside - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Dent In Rear Fender

Bill's 1963 Schwinn Racer De Luxe Restoration
Dent In Rear Fender

Bill's 1963 Schwinn Racer De Luxe Restoration
Fenders Masked for Paint

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Fender - Complete

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Fender Struts - Painted

Bill's 1963 Schwinn Racer De Luxe Restoration
Under Side Of Rear Fender - Painted

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Fender - Polished

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Fender - Polished

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Fender - Complete

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Fender - Complete

Bill's 1963 Schwinn Racer De Luxe Restoration
Front Fender - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Front Fender Strut - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Front Fender - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Front Fender Strut - Painted - Masking not removed.

Bill's 1963 Schwinn Racer De Luxe Restoration
Front Fender Strut - Paintes

Bill's 1963 Schwinn Racer De Luxe Restoration
Front Fender - Underside Painted

Bill's 1963 Schwinn Racer De Luxe Restoration
Front Fender - Polished

Bill's 1963 Schwinn Racer De Luxe Restoration
Front Fender - Polished

Bill's 1963 Schwinn Racer De Luxe Restoration
Front Fender - Complete

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Reflector - Polished

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Reflector - Installed

Bill's 1963 Schwinn Racer De Luxe Restoration
Fenders - Complete

Bill's 1963 Schwinn Racer De Luxe Restoration
Fenders - Complete
At this point I decided to install the brake cables and cable housings.  I chose a gray color that is close to the original color of the cable housings.  The color looks fantastic with the black paint.  The brakes work incredible smooth now.  I am very very proud of the work going into the Racer so far!

Bill's 1963 Schwinn Racer De Luxe Restoration
New Brake Cables & Cable Housings

Bill's 1963 Schwinn Racer De Luxe Restoration
Brake Cables - Installed

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Brake Cable - Installed

Bill's 1963 Schwinn Racer De Luxe Restoration
Brake Cables - Complete

Continued from above I rebuilt the rear three speed hub and polished the rim and installed the new tire and tube.  The 3 speed hub was in good shape on the inside, I just did a little cleaning inside and packed the bearings in grease and replaced the axle bearings.  The rear wheel polished very nicely and with the new black wall tire installed it looks even better.  The black wall tire I think looks fantastic with all the chrome and black paint.  It has a mean look!

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel Hub - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel Rim - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel Hub - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel Hub - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel Hub - Polished

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel Hub - Internal Bearings Packed

Bill's 1963 Schwinn Racer De Luxe Restoration
Axle Pieces Ready

Bill's 1963 Schwinn Racer De Luxe Restoration
Axle Bearings - Packed

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel Hub - Complete

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel Hub - Complete

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel Rim - Polished

Bill's 1963 Schwinn Racer De Luxe Restoration
New Kenda S-6 Tires

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel - Complete

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel - Complete

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel - Complete

Bill's 1963 Schwinn Racer De Luxe Restoration
Rear Wheel - Complete - Awesome!!

The front wheel just turned out to be to far gone to use.  I went to the parts collection and was lucky enough to have a matching replacement wheel in pretty good condition.  It was even labeled #1 in the parts notebook so it was the first going in.  I disassembled the wheel and started the polishing.  The hub and rim polished beautifully, I am very happy with the results.  The tire that was on the wheel was not a Schwinn size but the English size and was a nightmare to remove.   With the hub polished I prepared the axle pieces and replaced the bearings.  Back in new grease the bearings and wheel spin wonderfully.  I installed the new tube and tire and installed it all to the Racer.  It looks fantastic installed and the Racer looks more complete now.

Bill's 1963 Schwinn Racer De Luxe Restoration
Replacement Wheel - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Replacement Front Wheel - Before


Bill's 1963 Schwinn Racer De Luxe Restoration
Replacement Front Wheel Hub - Old Grease

Bill's 1963 Schwinn Racer De Luxe Restoration
Replacement Wheel Hub - Polished

Bill's 1963 Schwinn Racer De Luxe Restoration
Replacement Wheel Rim - Polished

Bill's 1963 Schwinn Racer De Luxe Restoration
Axle Pieces Ready

Bill's 1963 Schwinn Racer De Luxe Restoration
Front Wheel Bearings - Packed

Bill's 1963 Schwinn Racer De Luxe Restoration
Replacement Front Wheel - Complete

Bill's 1963 Schwinn Racer De Luxe Restoration
Replacement Front Wheel - Complete

Bill's 1963 Schwinn Racer De Luxe Restoration
Front Wheel Complete

The saddle is in ok shape, actually better then most this old.  The white is faded but not all the way.  I cleaned the saddle the best it would and then brightened up the metal rails and springs.  I had to find a new seat collar since the old one was worn down to nothing.  The one I found in the collection should work pretty well but won't know until i can ride it and test it.

Bill's 1963 Schwinn Racer De Luxe Restoration
Saddle- Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Saddle - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Saddle - Before

Bill's 1963 Schwinn Racer De Luxe Restoration
Saddle - Cleaned

Bill's 1963 Schwinn Racer De Luxe Restoration
Saddle - Installed

I cleaned and polished the kickstand.  The kickstand polished very nice and looks great installed.

Bill's 1963 Schwinn Racer De Luxe Restoration
Kick Stand - Polished

Bill's 1963 Schwinn Racer De Luxe Restoration
Kickstand - Installed

With just about everything almost done it was time to install the new three speed shift cable.  I replaced the black cable housing that it comes with with the matching housing to the brake cables.  The Racer looks fantastic with all the new cable housings and cables.  I love this stuff!

Bill's 1963 Schwinn Racer De Luxe Restoration
New Three Speed Shift Cable

Bill's 1963 Schwinn Racer De Luxe Restoration
Shift Cable - Installed

Last thing before test riding was to clean and install the chain.

Bill's 1963 Schwinn Racer De Luxe Restoration
Chain - Installed

I tried to get a test ride in before dark.  The photo below does not show how dark it actually was.  Ran into a major problem and never got more then a few feet into the test ride.  The chain is very very worn and after a half revolution of the pedals the chain comes off.  Even with the chain tension much tighter then in the photo the chain just slips and falls of the crank.  I will have to install a new chain tomorrow and try for test ride attempt number two.

Bill's 1963 Schwinn Racer De Luxe Restoration
Beautiful Racer!! - Failed Test Ride
I installed a new chain and that took care of all the problems.  With the chain functioning well I was able to fine tune the Racer.  The new chain just looks cool being new.

Bill's 1963 Schwinn Racer De Luxe Restoration
New Chain Installed & Tuned

With the Racer tuned I installed the new pedals, the new pedals look better then the old mainly because the old pedals where rough.  It also rides a lot nicer with the new pedals.

Bill's 1963 Schwinn Racer De Luxe Restoration
New Pedas

Bill's 1963 Schwinn Racer De Luxe Restoration
New Pedals - Installed
With everything done on the Schwinn Racer it is time to install the decals.  The decals are pretty good quality.  They are not exactly the same size as the original, there are some slight variances on size.  I called around and found that every decal set out there for the Racer has variances in size so these being good quality are going on the Racer.

The new decals brought the whole restoration together.  The decals make the whole bike pop!! The new Red White and Blue banding is amazing!  It really is a stunning bicycle with all that fresh black, chrome and now decals!  I love it!!

Bill's 1963 Schwinn Racer De Luxe Restoration
New Decal Set

Bill's 1963 Schwinn Racer De Luxe Restoration
Fork Decal - Installed

Bill's 1963 Schwinn Racer De Luxe Restoration
Fork Decal - Installed

Bill's 1963 Schwinn Racer De Luxe Restoration
Down Tube Decal - Installed
You can seeing the masking tape guide lines.
Bill's 1963 Schwinn Racer De Luxe Restoration
Seat Tube Decal - Installed

Bill's 1963 Schwinn Racer De Luxe Restoration
Chicago Decal - Installed

Bill's 1963 Schwinn Racer De Luxe Restoration
Chain Guard Decal - Installed

Bill's 1963 Schwinn Racer De Luxe Restoration
Down Tube Band Decal - Installed

Bill's 1963 Schwinn Racer De Luxe Restoration
Top Tube Banding Decals - Installed

With the Racer complete and tuned it is time for the final photos.  Light conditions where not perfect today but the photos still show how stunning the Schwinn Racer is.  The chrome shines, the black shines, the decals make everything pop.  I love it!  I also really like the ride of the Racer.  It is small for me but being small I still could tell how nice it rode and shifted.

I am very proud of the work that went into the Schwinn Racer.  I could not be happier with the way it turned out.
Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Handlebars

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Handlebars

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Front Brake

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Front Wheel Hub

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Front Wheel Rim

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Brake Lever

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Stem

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Fork Decal

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Down Tube Decals

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Front Half

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Front Fender

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Saddle

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Chicago Decal

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Seat Tube Decal

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Drive Train

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Crank

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Chain Guard

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Rear Three Speed Hub

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Seat Collar

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Rear Brake Caliper

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Rear Wheel Hub

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete - Rear Fender

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete

Bill's 1963 Schwinn Racer De Luxe Restoration
Bicycle Complete
Thank you for all the interest!!



2 comments:

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  2. Wow what a gorgeous and thorough resto John ! So cool that his bike has been with him for so long and got a rebirth. I may live in a place that isn't practical for 3 speeds (Hilly Seattle) but that doesn't stop me from loving the look and practicality of them. in a flatter place I'd have one in a heart-beat. I have a half baked plan to fit a classic Raleigh 3 speed with an 8 speed nexus hub on the someday list.

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